Socks Manufacture Process

[av_textblock size=” av-medium-font-size=” av-small-font-size=” av-mini-font-size=” font_color=” color=” id=” custom_class=” av_uid=’av-kki1gytr’ admin_preview_bg=”]

The manufacturing process of socks is divided into knitting, sewing toe, boarding, inspection and pairing, packing. More details as below for better understanding the full manufacturing process.

1. Knitting
   Choose your socks material, combed cotton, cotton, polyester, bamboo and wool, jacquard with nylon, the most available material are cotton yarn with nylon jacquard. The content is 70% cotton, 28% nylon and 2% spandex.The following picture is the yarn colors, choose the pantone colors we will match your need.

   The following picture is the sock machine.

   After knitted, the toe is not sewed, so the next step is to sew the toe of the socks.

2. Sewing Toe
   The sewing can be done with 2 ways, one is machine linked toe, another one is hand linked toe. More details of the difference of machine linked toe and hand linked toe pls refer to the following link. （Custom Socks-The Difference of 144, 168 and 200 Needles of Socks ）

3. Boarding
   Socks are boarding by the high temperature steamer, baording the shape is generally takes about 10 minutes.
   The following picture is the boarder, which made of aluminum.
4. Pairing and Inspection
   Inspect each sock, all dirty, defective socks will be sorted out before pairing.
   After boarding, some socks will have 0.5-1 cm difference tolerance. So workers need to paring them each pair with same length.
5. Packing
   Socks packaging are tag, label, box with polybags and clips. 1 pair/polybag, 12 pairs/big polybag.

manbae
[/av_textblock]

[av_comments_list av-desktop-hide=” av-medium-hide=” av-small-hide=” av-mini-hide=” alb_description=” id=” custom_class=” av_uid=”]